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PP PE Film Woven Bag Recycling Washing Line

This washing line is designed for processing post-consumer PP/PE film, woven bags, and other soft plastic waste, removing dirt, sediment, and moisture to prepare materials for further recycling.

Suitable for film, woven bags, and mixed soft plastics
Integrated washing, separation, and dewatering process
Configurable drying or densifying solutions based on material condition
Prepared for downstream pelletizing or reuse applications

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Overview

Product Overview

The PP PE film and woven bag washing line is a complete recycling system designed to process contaminated soft plastic materials into clean, reusable output. It combines size reduction, washing, separation, and moisture removal into a continuous workflow.

The line is typically applied to materials such as used packaging films, agricultural films, and woven bags that contain dirt, sediment, or residual contaminants. Through coordinated processing stages, the system improves material cleanliness and prepares it for downstream reuse or pelletizing.

Key Features

Integrated process flow combining feeding, crushing, washing, and dewatering into a continuous operation
Adaptable configuration to accommodate different contamination levels and moisture conditions
Material-oriented design suitable for lightweight, flexible, and irregular soft plastic waste
Process stability across stages, ensuring consistent material transfer between crushing, washing, and drying units
Flexible downstream preparation, allowing washed material to be dried, densified, or directly transferred to pelletizing

Core Components

Introduction

Conveyor Belt

The Conveyor Belt delivers raw material into the processing line in a stable and continuous manner. It reduces manual feeding intensity and helps maintain consistent throughput. According to line configuration, a metal detector can also be integrated to detect ferrous contamination before the material enters the crusher, helping protect downstream equipment.
Crusher

The Crusher performs the first-stage size reduction of film and woven bag material. By cutting the incoming material into smaller pieces, it increases the surface area for subsequent washing and improves the overall cleaning efficiency of the line. The crusher design can be adjusted according to the physical characteristics of different PP/PE soft plastic materials.
High-Speed Friction Washer

The High-Speed Friction Washer provides intensive pre-cleaning through high-speed mechanical friction. It helps remove loose dirt, sand, sludge, and some surface contaminants from the material before it enters the main washing stage. This step improves the effectiveness of downstream washing and supports cleaner final output.
Floating Washing Tank

The Floating Washing Tank is one of the key cleaning units in the line. It uses density-based separation to remove heavier impurities from the material while allowing lightweight film flakes to move through the washing process. Through continuous rinsing and impurity discharge, this unit helps improve material cleanliness and supports stable washing performance.
Dewatering Machine

The Dewatering Machine removes a large portion of surface water from the washed material by high-speed centrifugal force. It is used as the primary moisture reduction step before thermal drying, helping lower the drying load of the next stage and improve overall processing efficiency.
Hot Air Drying System

The Hot Air Drying System further reduces residual moisture after centrifugal dewatering. By combining heated airflow with conveying, it improves material dryness during transport and prepares the cleaned plastic for storage, pelletizing, or other downstream processing steps.
Silo

The Silo is installed at the final stage of the washing line to collect and store the cleaned material after drying or dewatering. It provides temporary buffer storage, helps maintain stable discharge, and makes the transfer to packaging or downstream pelletizing more efficient and organized.

Configuration

Capacity	Ancillary Staff	Installation Power	Water Consumption	Workshop(MMM)
300kg/h	3 Persons	120KW	5 Ton/h	30(L)×3(W)×6(H)
500kg/h	3 Persons	185KW	5 Ton/h	32(L)×5(W)×6(H)
1000kg/h	4 Persons	270KW	6 Ton/h	40(L)×5(W)×6(H)
2000kg/h	5 Persons	380KW	10 Ton/h	45 (L)×5(W)×6(H)

Suitable Materials

PP film
PE film
Woven bags
Mixed soft plastic waste

Applications

Post-consumer packaging waste recycling
Agricultural film recycling
Industrial soft plastic scrap recovery
Pre-processing for plastic pelletizing lines

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Download

Name	Size	Downloads	Update	Thumbnail	Copy Link	Download
PLASTIC RECYCLING 2024-IVIMA.pdf	10.74MB	189	2024-12-30		Copy Link https://www.ivimaplas.com/phoenix/admin/download?fileId=TWApgLjVEBqt&dp=GvUApKfKKUAU	Download
PLASTIC EXTRUSION 2024- IVIMA.pdf	12.30MB	186	2024-12-30		Copy Link https://www.ivimaplas.com/phoenix/admin/download?fileId=QUfKqBZgEVpO&dp=GvUApKfKKUAU	Download