Our plastic recycling systems support stable, high-yield processing of PET bottles, PP/PE films and bags, and rigid HDPE/PP items. Complete lines integrate crushing, washing, drying, and pelletizing to deliver clean flakes and uniform pellets with efficient energy and water use. Turnkey delivery covers process design, line configuration, installation, and ongoing support. Contact our plastic recycling machine manufacturer team to discuss your materials and capacity targets.
A PET washing system with label removal, granulation, hot wash, friction cleaning, and sink-float separation produces high-purity flakes. Precise temperature control, stainless modules, and efficient drying help protect color, IV, and process stability.
For LDPE/LLDPE/HDPE films, shopping bags, and packaging scrap, the line offers continuous feeding, intensive washing, high-speed friction cleaning, and effective dewatering. Optional cutter-compactor or agglomerator stabilizes bulk density and enables steady throughput into pelletizing.
For crates, caps, drums, and molded parts, the setup combines heavy-duty shredding, metal detection, granulation, and multi‑stage washing to remove labels, oils, and dirt. Clean flakes feed pelletizing or direct compounding with reliable melt filtration.
Match the washing line with a pelletizing unit to convert flakes into stable pellets. Single- or double-stage extruders with vacuum degassing and fine filtration manage inks, moisture, and additives, while precise cutting keeps pellet size consistent.
High‑torque shredders and granulators create uniform flakes while preserving polymer quality. Wear‑resistant SKD‑11 or D2 blades and optimized rotor geometry improve cutting efficiency and extend service life.
Friction washers, high‑turbulence tanks, and sink‑float separation remove labels, organics, and inerts. Tanks use 3 mm 304 stainless steel for durability and hygiene; guarding and handrails support operator safety.
Centrifugal dewatering, thermal dryers, and squeeze‑dry units reduce residual moisture. Proper drying stabilizes feeding and lowers energy use during pelletizing.
Extrusion with venting and screen changers refines melt purity and stabilizes pellet formation. Choose on‑demand or continuous filtration to match contamination levels and target quality.
Proven washing and drying deliver flakes with low moisture and consistent size for downstream use. The design aims to minimize fines and material loss.
Optimized screws, accurate temperature control, and stable feeding produce pellets with consistent MFI and gloss. Coordinated line speeds and automation boost throughput while controlling energy per kilogram.
Modular designs cover 300–800 kg/h up to 1,000–3,000+ kg/h. Layouts fit new or existing spaces with safe, ergonomic access and support staged upgrades.
Configurations match films, bottles, and rigids with appropriate washing intensity, detergents, hot wash options, and filter fineness. Settings are tuned to handle inks, glues, sand, and organics while protecting polymer properties.
High‑efficiency drives, optimized water loops, heat recovery, and PLC control reduce kWh/t and m³/t.
Centralized HMI, remote diagnostics, alarms, and data logging help keep moisture, purity, and pellet metrics within target ranges.
Guarding, interlocks, emergency stops, and safe walkways with handrails are integrated across the line.
Experienced engineers handle installation and ramp‑up, train operators, and validate performance against agreed targets.
A one‑year warranty, scheduled maintenance, and fast‑moving spares such as blade sets and screens support high uptime.
Specialization in recycling, extrusion, and granulation underpins lines installed in multiple countries.
Heavy‑duty frames, premium components, and stable controls support consistent output and manageable lifecycle cost.
Seamless integration with shredders, crushers, washers, pelletizers, and auxiliaries improves overall line efficiency.
Match capacity to average throughput with headroom for peaks. Consider bulk density, contamination, and target pellet quality when sizing.
Pre‑sorting and label removal improve efficiency and reduce wear. Washing intensity and filtration are tuned to your quality targets.
Single stage suits relatively clean streams; double stage with enhanced filtration and degassing handles inks, paper, or moisture.
Guarding, handrails, interlocks, and emergency stops are standard. Designs follow applicable electrical and mechanical regulations.
Capacity: 300–3,000+ kg/h, depending on material and contamination
Flake moisture after drying: typically ≤1–2% for films and bottles
Energy: optimized kWh/kg via efficient drives and heat management
Filtration: 80–200 mesh typical; finer options available for film‑grade pellets
Hot wash, detergent dosing, label remover, metal detector, continuous screen changer, vacuum degassing, cutter‑compactor, and water treatment systems.
Discuss your materials and capacity targets with our plastic recycling machine manufacturer team.
