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Heavy-Duty Plastic Waste Crusher

The heavy-duty plastic waste crusher is designed for primary size reduction in industrial recycling systems, delivering stable operation and output up to 1200 kg/h for demanding plastic processing environments.

Built for continuous operation, the machine supports customized configurations to match different material types and production capacities.

Delivery time: around 60 days
Warranty: one-year remote support
Spare parts: free replacement within warranty
Technical support: online diagnosis & guidance
On-site service: installation & commissioning available

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Production Description

Product Overview

The heavy-duty plastic waste crusher is engineered for efficient and stable size reduction in industrial recycling systems. It is suitable for processing rigid plastics, thick-walled pipes, injection lumps and flexible films with consistent crushing performance.

With output capacity up to 1200 kg/h, reinforced machine structure and optimized rotor configuration, the crusher ensures reliable operation under continuous industrial working conditions.

Working Principle

Material enters the crushing chamber through the feed opening and is drawn toward the center by the rotating V-type rotor. The coordinated action between moving knives and fixed knives performs high-efficiency shearing and cutting.

Crushed material passes through the screen to control final particle size, ensuring uniform discharge suitable for downstream washing or pelletizing processes.

Structural Advantages

V-type rotor cutting geometry for balanced force distribution and improved efficiency
High-strength D2 alloy steel blades, wear-resistant and re-sharpenable
Hydraulic opening system for faster maintenance and cleaning
Heavy-duty welded steel frame for vibration stability under continuous load
Outboard bearing design to extend service life

Technical Specifications

Main Technical Parameters

Model	Feed mouth size(mm)	Rotor effective width(mm)	Main motor power(kw)	Moving knife Qty(Pcs)	Fixed knife Qty(Pcs)	Output(kg/h)
VPC-X 400	400×300	300	11-22	5	2	200
VPC-X 500	500×420	400	22-37	24	2	300
VPC-X 600	600×530	600	45-75	33	4	400
VPC-X 700	700×620	600	75-90	33	4	500
VPC-X 900	700×620	600	110-132	33	4	700
VPC-X 1200	1200×400	1200	75	10	4	1000
VPC-X 1400	1400×400	1400	90	10	4	1200

Performance Notes

Output capacity varies depending on material hardness and screen size
Screen mesh size can be configured according to required particle size
Motor power selection may vary based on crushing load conditions
Suitable for integration with conveyor feeding systems

Core Components & Machine Configuration

Introduction

Conveyor Belt

Uniformly transports materials into the shredder, ensuring continuous and stable operation.
Offers both hydraulic and electric motor-driven systems for opening the chamber, providing flexible solutions to facilitate quick maintenance and cleaning.
External Bearing Seat

Isolates the bearing from the crushing chamber to prevent contamination from dust and moisture, significantly extending the bearing's service life and simplifying maintenance.
Rotor Blade Holder

Securely mounts the rotating blades onto the rotor, designed for high-impact resistance and precise blade positioning.
Bearing

We strictly select premium SKF and NSK bearings to ensure maximum stability and durability under heavy-load conditions.
Various blade types, such as V-type and claw-type, are available to be tailored for different materials, ensuring optimal shredding performance.
Rotor and Stator Knives

Working in tandem with a precise cutting gap to efficiently shear and reduce the size of materials.
Screen

Working in tandem with a precise cutting gap to efficiently shear and reduce the size of materials.

Applications & Processing Scenarios

Plastic Waste Processing Applications

Rigid Plastic Crushing

Suitable for crushing thick-walled pipes, plastic lumps, injection molded rejects and solid molded parts. High-torque rotor design ensures stable processing of hard and bulky plastic materials.

Film & Flexible Material Processing

Capable of processing PE/PP films, woven bags and soft packaging materials. Optimized blade and screen configuration reduces material winding and ensures consistent discharge size.

Recycling Line Primary Size Reduction

Installed as the first-stage crusher in washing lines or pelletizing systems to reduce material dimensions before downstream processing, improving overall recycling efficiency.

Post-Industrial & Post-Consumer Waste

Designed to handle factory scrap, production waste and recycled plastic streams under continuous industrial operating conditions.

Manufacturing Strength & Global Service

Manufacturing Strength

IVIMA maintains stable in-house production capacity with standardized machining, assembly and testing procedures. Annual output exceeds 300 production lines, ensuring scalable delivery capability for global projects.

Industrial plastic machinery manufacturer with over 300 production lines per year and ISO certified factory for global supply

Plastic machinery production workshop with multiple assembly lines for extrusion and recycling equipment manufacturing

Global Installation Projects

Our production lines have been delivered to industrial facilities worldwide, covering both extrusion and recycling applications across different markets.

International installation projects of plastic production lines across industrial facilities and customer factories worldwide

Certifications

Compliance documentation and machinery directive certifications are available to support international project requirements and audits.

Machinery directive attestation of conformity certificate for plastic production equipment and industrial machinery

Service Workflow

We provide a clear service process from inquiry to delivery and long-term technical support, enabling efficient project execution and faster production start-up.

After-Sales Warranty

We provide one year remote warranty support, including spare parts supply, remote fault diagnosis and online technical guidance. Engineer on-site commissioning service is available when required.

One year remote warranty support for plastic production equipment including spare parts supply and technical assistance

Packing & Transportation

Export-standard packing is applied to protect key components during sea/land transportation. Packaging methods can be optimized according to route, container loading, and destination requirements.

Export packing and container transportation for plastic production line equipment ensuring safe global shipment

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Download

Name	Size	Downloads	Update	Thumbnail	Copy Link	Download
PLASTIC RECYCLING 2024-IVIMA.pdf	10.74MB	118	2024-12-30		Copy Link https://www.ivimaplas.com/phoenix/admin/download?fileId=TWApgLjVEBqt&dp=GvUApKfKKUAU	Download
PLASTIC EXTRUSION 2024- IVIMA.pdf	12.30MB	109	2024-12-30		Copy Link https://www.ivimaplas.com/phoenix/admin/download?fileId=QUfKqBZgEVpO&dp=GvUApKfKKUAU	Download